What are the disposable respirator filter standards?

Jun 20, 2023

When it comes to ensuring workplace safety, respiratory protection is one of the most important aspects. Respirators are designed to filter out harmful particles from the air we breathe, protecting us from various hazards like dust, fumes, mist and gases. The filters placed inside respirators are critical components that trap harmful particles and prevent them from entering the respiratory system. However, not all filters work the same way or filter the same particles. Different filters are designed to protect against different hazards in the workplace. That's why it's essential to understand the different types of disposable respirator filter standards.

N95 vs FFP3 FFP2 masks

The National Institute for Occupational Safety and Health (NIOSH) sets respirator filter standards for the United States. The NIOSH divides respirator filters into two categories: non-powered air-purifying respirators (NPARs) and powered air-purifying respirators (PAPRs). NPARs are respirators that filter out harmful particles from the air without using any external power source. On the other hand, PAPRs require a power source, typically a battery, to assist in filtering out harmful particles.

The NIOSH further categorizes respirator filters into three classes based on their level of protection:

1. N-series filters: These filters are not resistant to oil-based particles and are suitable for filtering out non-oil-based particles only. They are available in three efficiency levels - N95, N99, and N100. N95 filters are the most commonly used filters among healthcare professionals as they can filter out 95% of particulate matter with a size of 0.3 micrometers or larger. N99 filters are designed to filter out 99% of particulate matter, while N100 filters filter out 99.97%.

2. R-series filters: These filters are resistant to oil-based particles and are suitable for filtering out both oil-based and non-oil-based particles. They are available in three efficiency levels - R95, R99, and R100. R95 filters are the most commonly used filters for industrial applications as they can filter out up to 95% of particulate matter with a size of 0.3 micrometers or larger. R99 filters are designed to filter out up to 99% of particulate matter, while R100 filters filter out up to 99.97%.

3. P-series filters: These filters are oil-proof and are suitable for filtering out both oil-based and non-oil-based particles. They are available in efficiency levels P95, P99, and P100. P95 filters are the most commonly used filters for industrial applications as they can filter out up to 95% of particulate matter with a size of 0.3 micrometers or larger. P99 filters are designed to filter out up to 99% of particulate matter, while P100 filters filter out up to 99.97%.

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Apart from the efficiency levels, the NIOSH also categorizes filters based on the type of particulate matter they can filter out. These include:

1. Particulate filters: These filters are designed to filter out solid particulate matter like dust, fumes, and mist.

2. Gas/vapor filters: These filters are designed to filter out specific gases and vapors like organic vapors, acid gases, and mercury vapors.

3. Combination filters: These filters are designed to filter out both solid particulate matter and specific gases and vapors.

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Understanding the different types of disposable respirator filter standards is essential for choosing the right filter for the job. Filters are crucial components of respirators, and selecting the right filter ensures maximum protection against workplace hazards. It's essential to choose respiratory protection that meets both the efficiency levels and the type of particulate matter in the workplace. Always consult the manufacturer's instructions to ensure that filters and respirators are used correctly. Employers have the responsibility to provide their employees with proper respiratory protection and ensure the safety of the workplace.